Effect of heat treatment on hardness and wear resistance of high carbon-high chromium steel (FMU-11)
DOI:
https://doi.org/10.30544/596Keywords:
heat treatment; mechanical properties; wear resistance; cryogenic treatment; cement mill.Abstract
In the present study, microstructure, hardness, and abrasion resistance of a heat-treated high carbon-high chromium steel (FMU-11) used in the cement mills were investigated. To investigate the best heat-treating cycle for the FMU-11 steel, three sets of samples were heat treated. The first set was tempered two times, the second set was re-hardened, and the third set was cryogenically heat treated. These samples were then compared with the conventionally heat-treated samples. The samples' microstructure was studied using an optical microscope, where traditional black and white etching, as well as color etching, were used. Scanning electron microscopy (SEM) was applied for higher magnification studies and in-depth analysis of the chemical composition. The mechanical properties were investigated by measuring the hardness and the wear resistance for the samples heat-treated in different cycles. The results showed that the cryogenic treatment and double-tempered samples had the highest hardness and wear resistance. In addition, the results showed that the re-hardening operation caused the carbides to be finely separated and evenly distributed in the steel matrix. The wear test results illustrated that the wear mechanism could be the delamination wear and the abrasive wear combined.
References
P.W. Cleary: Minerals Engineering, 14 )2001) 1295-1319.
S. Banisi, M. Hadizadeh: Minerals Engineering, 20 (2006) 132-139.
ASM Metal Handbook, Heat treating, 9th Ed, ASM, New York, 1991, 160-290.
Das. D, Ray. K.K: Philosophical Magazine Letters, 92 (2012) 295-303.
Alexandra V. K, Hallstedt B, Christoph Broeckmann: Calphad, 46 (2014) 24-33.
K. Singh, R.K. Khatirkar, S.G. Sapate: Wear, 328-329 (2015) 206-216.
Roberts G, Krauss G, Kennedy R, Heat Treatment and Processing Principles, 5th Ed, American Society for Metal, New York, 1990, 203-217.
Surberg, C.H., P. Stratton, K. Lingenhöle: Cryogenics, 48 (2008) 42-47.
Balan, K., A.V. Reddy, D. Sarma: Materials engineering and performance, 8 (1999) 385-393.
Rajasekhar A, G.M. Reddy: Materials Design and Applications, 224 (2010) 9-18.
Salunkhe. S, Fabijanic. D., Nayak. J, Hodgson. P: Materials Today, 2 (2015) 1901-1906.
J.J. Coronado, S.A. Rodríguez, A. Sinatora: Wear, 301 (2013) 82-88.
J.D. Lemm, A.R. Warmuth, S.R. Pearson, P.H. Shipway: Tribology International, 81 (2015) 258-266.
D. Das, K.K. Ray: Materials Science and Engineering, 541 (2012) 45- 60.
I. Souki, D. Delagnes, P. Lours: Procedia Engineering, 10 (2011) 631-637.
ASTM Standard E 3-01, ASTM International, (2001) 1-12.
ASTM Standard E 407-99, ASTM International, (2015) 1-21.
ASTM Standards E883 - 02, ASTM International; (2017) 1-17.
ASTM Standards E384 - 08, ASTM International, (2008) 1-33.
ASTM Standards E 18-03, ASTM International, (2003) 1-22.
ASTM Standards G 99-05, ASTM International, (2005) 1-5.
B.-J. Lee: Calphad, 16 (1992) 121-149.
K. Fukaura, Y. Yokoyama, D. Yokol, N. Tsujii, K. Ono: Metallurgical and Materials Transactions A, 35 (2004) 1289-1300.
S. Chabour, G. Cizeron: Fonderie Fondeurd Aujourd'hui, 175 (1998) 42.
V. Lanteri, C. Thomas, J. Bocquet, H. Yamamoto, S. Araya, In: Proceedings of The 7th International Conference on Steel Roling, Chipa, Japan, The Iron and Steel Institute of Japan, 1998, 423-425.
B.L. Bramfitt, A.O. Benscoter, Metallographer,s Guide, First Ed, ASM International, Ohio, 2002, 45-215.
E. Beraha, B. Shpigler, Color Metallography, First Ed, American Society for Metals, Ohio, 1977, 1-160.
S. Salunkhe, D. Fabijanic, J. Nayak, P. Hodgson: Materials Today, 2 (2015) 1901-1906.
G. Laird, R. Gundlach, K. Röhrig, Abrasion-Resistant Cast Iron Handbook, Third Ed, American Foundry Society, Illinois, 2000, 177.
D. Das, A.K. Dutta, K.K. Ray: Wear, 267 (2009) 297-309.
M.A Jaswin, D.M. Lal, A. Rajaduri: Tribol Trans, 54 (2011) 341-350.
G. Krauss, Tempering and structural change in ferrous martensitic structures, In: Proceedings of an International Conference, Marder A.R, USA, 1984, 101-123.
D. Das, A.K. Dutta, K.K. Ray: Mater Sci and Eng, 527 (2010) 2182-2193.
K. Balan, A.V. Reddy, D. Sarma: Materials Engineering and Performance, 8 (1999), 385-393.
D.N. Collins, J. Dormer: Metal Science and Heat Treatment, 3 (1997), 71-74.
S.C. Lim, M.F. Ashby: Acta Metallurgical, 35 (1987), 1-24.
J.F. Archard: Applied Physics, 24 (1953) 981.
N.P. Suh: Wear, 44 (1977) 1-16.
R.C.D. Richardson: Wear, 11 (1968), 241.
A. Cheikh Larbi, A. Cherif, M.A. Tarres: Wear, 258 (2005) 712.
M. Smith, M.Sc Thesis, University of the Witwatersrand, Johannesburg, 1994
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2021 Alireza Darvishi, Aria Daneshmayeh, Alihosein Salehi, Mahdi Ahmadi, Alireza Soleymani

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in this journal.
- Authors are permitted and encouraged to post their published articles online (e.g., in institutional repositories or on their website, social networks like ResearchGate or Academia), as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).
Except where otherwise noted, the content on this site is licensed under a Creative Commons Attribution 4.0 International License.