Mathematical and experimental examination of the effect of the stepped pin tool profile on the characterization of AA 6061-T6 underwater friction stir welding

Authors

  • Kiran N Wakchaure Sanjivani College of Engineering, Kopargaon, (SPPU, Pune) Maharashtra, 423603, India
  • A. G. Thakur Sanjivani College of Engineering, Kopargaon, (SPPU, Pune) Maharashtra, 423603, India

DOI:

https://doi.org/10.56801/MME869

Keywords:

underwater friction stir welding; AA6061-T6; tool pin profile; conical tool; conical stepped pin tool profile.

Abstract

This research paper presents the mathematical model to design a stepped pin profile tool and its durability index. A mathematical model is being developed by considering tools that should generate the same heat as conventional conical tools and stepped tools by varying the shoulder to pin diameter ratio (D/d). Aluminum alloy AA6061-T6 with a thickness of 6 mm fabricated using a butt-type weld configuration and newly developed conical stepped pin profile tools with water as a cooling medium. The result shows that a conical stepped tool shows better mechanical properties of the welded joints compared with a conventional conical tool. When compared to other stepped conical pin profile tools, one with a (D/d) of 3 has superior mechanical and microstructural properties and as the D/d ratio increases, the tool pin durability index falls.

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How to Cite

Wakchaure, Kiran N, and A. G. Thakur. 2022. “Mathematical and Experimental Examination of the Effect of the Stepped Pin Tool Profile on the Characterization of AA 6061-T6 Underwater Friction Stir Welding”. Metallurgical and Materials Engineering 28 (4):593-624. https://doi.org/10.56801/MME869.

Issue

Vol. 28 No. 4 (2022)

Section

Research

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Copyright (c) 2022 Kiran N Wakchaure, A. G. Thakur

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